In 2016, the journey of designing a unique table began. This table was meant to hold a precious gold Qur’an, donated to a museum. It needed a stand that would match its grandeur. With various suggestions, we decided to incorporate Iranian architecture into the design. This project was undertaken in collaboration with Niaz Design Workshop, blending traditional craftsmanship with artistic innovation.

Design process

Among the proposed designs, my concept, inspired by traditional geometric patterns and ‘Muqarnas,’ was accepted. However, the initial concept required significant revisions, which were implemented in subsequent stages. Due to the complex surfaces and intricate craftsmanship involved, the project extended until 2019. The entire process was mostly executed by hand, using traditional techniques. The result was a table adorned with intricate details, reflecting the beauty of Iranian architecture from every angle.

Prototyping

The next step was to see our design in real scale. We created a 3D model and printed it using a 3D printer. By repeating one section twelve times, we could visualize our table. After preparing the 3D model, we used it to make plaster molds. These molds allowed us to cast and prepare the parts. We first made a full plaster mold, from which we created a complete casting mold. Then, we prepared individual molds for each part, both in plaster and casting material.

3D Printing

Plaster Molding

Cast Iron Molding

Production Process

We chose copper sheets for their high flexibility. Using heat and pressure, we shaped the copper sheets into our small molds. These molded pieces were then welded onto the larger casting mold and mounted onto an internal structure.

After welding all the pieces together and forming the table, we polished it through several stages to reveal the true color of the copper sheets. This process brought back the natural copper hue. Next, we needed a design for the tabletop. We wanted it to complement the Qur’an and showcase intricate details. So, we prepared a series of traditional patterns and lettering, which we transferred onto the table through a complex process.

First, I converted the three-dimensional designs into two-dimensional patterns. Then, I transformed them back into three-dimensional surfaces to eliminate any discrepancies. Using a laser cutter, we etched these patterns onto sticky paper, which we then applied to the table. Finally, we sent it for sandblasting, creating both matte and clear surfaces.

After sandblasting, we cleaned the table again and peeled off the protective layer to reveal the contrast between the matte and clear designs. We then used a chemical process to coat the table in gold. Through an electroplating technique, we applied a layer of gold onto the copper surface. To ensure the gold wouldn’t oxidize over time, we applied a series of stabilizing materials, preserving the gold’s luster and integrity.

Finally, our product was ready. We placed a mirror under it, allowing viewers to easily see the intricate patterns beneath the table. To protect it from oxidation, we placed the table inside a vacuum display case.

This project was a wonderful experience, thanks to the collaboration of skilled professionals from various industries who contributed significantly to its success.